Automatic Piano String Winding Machine with Tension Control #PWM

Experience heightened precision and consistent excellence with our state-of-the-art piano string winding machine. Operating from a single station, it ensures a seamless workflow, resulting in top-tier product quality. With operator-assisted loading and unloading, our machine enhances productivity while minimizing labor costs.

Equipped with an advanced computerized closed-loop system, our machine offers precise tension control for both core wire and wrap wire. Utilizing load cell technology, it continuously measures tension and makes real-time adjustments, guaranteeing uniform tension throughout the winding process and exceptionally high-quality strings.

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Piano String Winding Machine Features:

• Sophisticated and advanced electronics.

• Speed up to 8000 rpm.

• Spindle: extremely precise and extra balanced with no vibrations and new generation bearings.

• Touch control panel

• High speed motor for spindles and carriages; these motors are not subject to heating; they are very fast, highly precise, and low energy consumption: 4 KW/h.

• Very accurate carriage to transport the wrap wire.

• Very user friendly.

• Hook stops in the exact same position as at the beginning of the winding, which means: EASIER HANDLING.

• Button for start in order to allow the perfect insertion of the wrap wire.

• Top quality pneumatic equipment.

• Advanced computerized closed-loop system that utilizes load cell technology to precisely measure and continuously adjust tension levels throughout the manufacturing process.

• 2/3 Energy saving

• Two cylinders that support the string during the winding process, to avoid vibrations.

• Store up to 25 programs per each station.

• New pitch sensor for advanced version, able to detect wire pitch and to adapt the carriage speed to it.

• Synchronized stop at the end of the string for big wire sizes in order to avoid core wire breaking.

• Pre-twisting of core wire before the winding process.

• Length is adjustable within maximum range to save materials.

• Achieve precise and efficient winding of double-layer wound piano strings.

• Real-time tension adjustment for accurate and consistent core and copper tension.

• Suitable: Piano Strings.

Specifications:

Dimensions

Width: 250cm

Thickness: 80cm

Height: 80cm

Voltage: 380V 3 phase

Power: 4kw

Air source: 0.6Mpa (3kw)

Daily Production Capability: 240pcs for single layer wound string

160pcs for double layer wound string

Other String Processing Machines:

Guitar String Winding Machine

Guitar String Ball End Machine

Wire Flattening Machine

String Packing Machine

Winding Machines FAQs

What are Types of Winding Machine Available?

Winding Machines by Operation

There are two major operations used to make winding machines:

Automatic Winding Machines:

Achieve superior efficiency and precision with our advanced automatic winding machines. Designed for large-scale production, these machines offer programmable settings, speed control, and automatic wire cutting, ensuring consistent and productive winding results.

Manual Winding Machines:

Discover the versatility of our manual winding machines. Perfect for smaller production volumes or specialized winding needs, these machines provide flexibility and control. With manual adjustment of winding speed and tension, you can achieve customized winding results tailored to your requirements.

Winding Machines by Processing Strings

We made winding machine of various processing strings:

Guitar String Winding Machine:

Achieve precise winding of guitar strings with our dedicated machine, ensuring optimal tension and consistent quality for guitar string production.

Bass String Winding Machine:

Elevate your bass string manufacturing process with our specialized winding machine, designed to deliver exceptional winding performance and durability for bass guitar strings.

Violin String Winding Machine:

Experience precise winding for violin strings with our purpose-built machine, enabling the production of high-quality strings with superior sound and playability.

Saz String Winding Machine:

Optimize Saz string production with our dedicated winding machine, tailored to meet the specific requirements of Saz strings, preserving their authentic sound and character.

Oud String Winding Machine:

Enhance the tonal qualities and durability of oud strings with our precision winding machine, delivering accurate tension control and consistent winding for exceptional oud string production.

Piano String Winding Machine:

Improve piano string tonal qualities and durability with our precision winding machine. Offering precise tension control and consistent winding, it ensures exceptional piano string production.

Winding Machines by Materials

Explore our range of specialized winding machines designed for different materials:

Metal Wire Winding Machine:

Achieve precise winding of metal wires with our dedicated machine, ideal for various applications requiring the winding of steel, copper, or aluminum wires.

Nylon String Winding Machine:

Experience controlled tension and consistent winding for nylon-based strings with our specialized machine, perfect for manufacturing classical guitar strings that feature a nylon core.

Synthetic Fiber Winding Machine:

Enhance your production of synthetic fiber strings, such as certain violin strings, with our purpose-built machine designed for accurate winding of synthetic fiber materials.

Natual Gut String Winding Machine:

Ensure delicate handling and precise winding of natural gut materials for high-end instrument strings with our dedicated machine, tailored for natural gut string production.

Our winding machines are optimized for efficient string processing, allowing bulk production without the need for frequent wire changes or equipment adjustments. While each machine is designed with specific string types in mind, it does not restrict them to producing only one type of string. We adapt our equipment to suit your specific string manufacturing needs.

What are the key advantages of using winding machines in string manufacturing?

Winding machines offer increased efficiency, precise winding control, consistent tension, and enhanced productivity in string manufacturing. They streamline the production process, ensure uniform quality, and reduce manual labor requirements.

How do I choose the right winding machine for my specific string production needs?

Choosing the right winding machine depends on factors such as the type of strings you manufacture, production volume, desired features (such as tension control or automation), and material compatibility. Our team can guide you in selecting the ideal machine based on your specific requirements.

Are your winding machines suitable for both small-scale and large-scale production?

Yes, our winding machines are designed to cater to a wide range of production scales. Whether you require machines for small-scale custom string manufacturing or high-volume production, we have options that can meet your needs.

Can your winding machines handle different gauges and sizes of strings?

Yes, our winding machines are versatile and can handle various string gauges and sizes. They offer flexibility in adjusting winding parameters to accommodate different specifications and ensure consistent results across different string variations.

What is the expected lifespan of your winding machines?

Our winding machines are built to be durable and long-lasting. The lifespan can vary depending on factors such as usage, maintenance, and operating conditions. With proper care and regular maintenance, our machines can provide reliable performance for many years.

Are your winding machines easy to operate and maintain?

Absolutely. Our winding machines are designed with user-friendly interfaces and intuitive controls for easy operation. Additionally, they are built with maintenance in mind, featuring accessible components and clear maintenance instructions to ensure hassle-free upkeep.

Do you offer customization options for winding machines to meet specific requirements?

Yes, we understand that different string manufacturers may have unique needs. We offer customization options to tailor our winding machines to your specific requirements, ensuring they align perfectly with your production processes.

Can your winding machines accommodate different types of string materials, such as metal, nylon, or gut?

Yes, our winding machines are engineered to handle various string materials, including metal, nylon, gut, and synthetic fibers. They are designed to provide precise winding for different material characteristics, ensuring optimal results for each type of string.

What safety features are incorporated into your winding machines?

Our winding machines prioritize operator safety. They are equipped with safety mechanisms such as emergency stop buttons, protective covers, and sensors to prevent accidents and ensure safe operation.

Do you provide technical support and assistance for troubleshooting and machine operation?

Absolutely. We offer comprehensive technical support and assistance to our customers. Our team of experts is available to provide guidance, troubleshoot issues, and assist you in maximizing the performance of your winding machines.

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Dimensions	250 × 60 × 100 cm

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